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Thread Rolling
Thread rolling is a cold metal forming process used to create threads on a workpiece. In this process, the metal is shaped by pressing it between two roller dies that have a thread pattern. The metal doesn’t melt; instead, it’s pressed into the shape of the thread, making it stronger and more durable. This method is commonly used for creating high-quality threads on bolts, screws, and other fasteners. It improves the strength of the material while giving the threads a smooth, precise finish.
Our Process
We ensure that every thread rolling process is executed with precision and care to deliver high-quality results. Here’s how we do it:
Material Selection: We start by choosing the right material for the job, ensuring that it meets the required specifications for strength and durability.
Setup and Alignment: Our experienced technicians carefully set up the thread rolling machine. This involves adjusting the machine to the correct settings and ensuring proper alignment of the material.
Rolling Process: The material is passed through the rolling machine, where cylindrical dies create the threads. The process uses high pressure to form threads without cutting the material, which helps maintain its strength and integrity.
Quality Check: Once the threads are rolled, we perform rigorous quality checks to ensure they meet the required dimensions and finish. We inspect the threads for any defects or irregularities to ensure consistency.
Finishing Touches: Finally, the rolled threads undergo any necessary finishing steps, such as cleaning, deburring, or coating, to achieve the desired look and functionality.
This streamlined process guarantees that our thread-rolling services produce durable, precise, and high-quality results for a variety of applications.
What Is Included?
Quality without any compromise
We prioritize quality above all else and believe in offering better quality products rather than focusing on price. Our commitment to maintaining high standards in all our products is what keeps our customers happy. We carefully select the best components and parts to meet our customers’ exact specifications, which is why they trust us. We always put our customers’ needs and deadlines first, ensuring that we deliver what they expect. To guarantee top-notch quality, we have strict quality control throughout our process. From the manufacturing stage to the final product, we maintain a high level of precision and care. Our team is regularly trained, and we continually improve our methods to stay up to date with the latest standards. We also conduct regular audits to ensure that we meet the highest global quality standards. With us, you can be sure you’ll receive only the best quality products—never anything less.
Quality Assurance Certification
We focus on maintaining high-quality standards by following the latest industry methods, such as PPAP, AP&P, SPC, MSA, and FMEA. We are also working towards securing our TS certification, in addition to our existing ISO 9001:2015 certification. These standards guide us throughout the manufacturing process, ensuring that all products meet the highest quality before they are delivered. Quality assurance is an important part of our process, helping us prevent any unexpected issues or defects. You can trust that every item we make has gone through strict quality checks to meet your expectations.
Dimensional Inspection For More Accuracy
Dimensional inspection is a crucial step in ensuring the accuracy of our products. Using advanced machinery like Coordinate Measuring Machines (CMM), we carefully check the dimensions of our products to guarantee the best possible precision and consistency. We also use the latest technologies, such as computerized systems for repeatability and reproducibility, to minimize errors in our manufacturing process. By measuring our products to the highest standards of tolerance, we ensure that they are durable, reliable, and meet the exact specifications required for our clients.
Surface Roughness Measurement
Surface roughness testing is an important part of our quality checks because many of the products we sell are used in critical conditions, such as at high temperatures or under high pressure. We want to ensure that our products are reliable and meet the needs of our customers. To get the best results, we use advanced Japanese technology and SRT instruments for precise surface roughness measurement. This helps us provide high-quality products that our clients can trust.
Micro Hardness Test
For treating heat, we use several heat treatment services:
●Case Hardening
●Toughening
●Annealing
●Indication Hardening
●Tempering, etc.