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Precision Grinding
Vulcan Industries provides precision grinding services to deliver products that meet exact specifications and client requirements. Our process utilizes advanced abrasive machining techniques, employing high-performance grinding wheels as cutting tools. We effectively remove materials such as ceramic, iron, and metal, leaving surfaces clean, smooth, and dimensionally accurate.
To achieve superior finishes, we apply specialized grinding techniques tailored to specific resurfacing needs. Our state-of-the-art equipment and grinding machinery enable us to achieve exceptionally fine tolerances, with dimensions as precise as 0.02–0.03 mm (micrometers), ensuring outstanding quality and performance.
Centerless grinding
Centerless grinding is a precision abrasive cutting process used to remove material from a workpiece. It is particularly suited for components and parts that lack a central axis for gripping or holding. Unlike conventional grinding methods, centerless grinding does not require the workpiece to be secured at its center.
Instead, this process utilizes advanced centerless grinding machines that operate without the need for clamping or fixturing. This method ensures seamless processing, delivering high-precision results for parts and components with complex geometries or delicate structures.
Our Equipment
At Vulcan Industries, we employ a variety of precision grinding techniques and advanced machinery to meet our clients’ specific requirements. Our capabilities include:
Cylindrical Grinding- Also known as center-type grinding, this method is used to shape both the inner and outer diameters of cylindrical workpieces. It utilizes rotating devices operating at variable speeds to achieve high precision and smooth finishes.
Surface Grinding – This process creates exceptionally smooth and flat surfaces on workpieces, providing a refined and polished appearance as part of the finishing process.
Centerless Grinding – Ideal for workpieces without a central axis, this technique efficiently removes material without the need for clamping or holding the part in place, ensuring consistent accuracy and quality.
Our comprehensive grinding solutions ensure superior surface finishes and dimensional accuracy, delivering results that exceed expectations.
What Is Included?
Quality without any compromise
We prioritize quality above all else and believe in offering better quality products rather than focusing on price. Our commitment to maintaining high standards in all our products is what keeps our customers happy. We carefully select the best components and parts to meet our customers’ exact specifications, which is why they trust us. We always put our customers’ needs and deadlines first, ensuring that we deliver what they expect. To guarantee top-notch quality, we have strict quality control throughout our process. From the manufacturing stage to the final product, we maintain a high level of precision and care. Our team is regularly trained, and we continually improve our methods to stay up to date with the latest standards. We also conduct regular audits to ensure that we meet the highest global quality standards. With us, you can be sure you’ll receive only the best quality products—never anything less.
Quality Assurance Certification
We focus on maintaining high-quality standards by following the latest industry methods, such as PPAP, AP&P, SPC, MSA, and FMEA. We are also working towards securing our TS certification, in addition to our existing ISO 9001:2015 certification. These standards guide us throughout the manufacturing process, ensuring that all products meet the highest quality before they are delivered. Quality assurance is an important part of our process, helping us prevent any unexpected issues or defects. You can trust that every item we make has gone through strict quality checks to meet your expectations.
Dimensional Inspection For More Accuracy
Dimensional inspection is a crucial step in ensuring the accuracy of our products. Using advanced machinery like Coordinate Measuring Machines (CMM), we carefully check the dimensions of our products to guarantee the best possible precision and consistency. We also use the latest technologies, such as computerized systems for repeatability and reproducibility, to minimize errors in our manufacturing process. By measuring our products to the highest standards of tolerance, we ensure that they are durable, reliable, and meet the exact specifications required for our clients.
Surface Roughness Measurement
Surface roughness testing is an important part of our quality checks because many of the products we sell are used in critical conditions, such as at high temperatures or under high pressure. We want to ensure that our products are reliable and meet the needs of our customers. To get the best results, we use advanced Japanese technology and SRT instruments for precise surface roughness measurement. This helps us provide high-quality products that our clients can trust.
Micro Hardness Test
For treating heat, we use several heat treatment services:
●Case Hardening
●Toughening
●Annealing
●Indication Hardening
●Tempering, etc.