OUR WORKING INFRASTRUCTURE
HOW WE PROCESS OUR WORK
INFRASTRUCTURE:
Every product is crafted using cutting-edge mechanical design software and manufactured with high-precision tooling
OUR ENGINEERING CAPABILITIES:
- 2D TO 3D CONVERSION
- VMM (VISION MEASURING MACHINE)
- CMM
- CAD/CAM DESIGN FACILITY
- CAD PRODUCT PROTOTYPE AND MODELING
- CAM TOOLING AND FIXTURE DESIGNING
TOOL ROOM:
The tool room serves as the strategic core of all our design activities, equipped with advanced precision hardware that transforms blueprints into flawless dies, ensuring high-quality forging outcomes. Accurate templates, jigs, and fixtures play a key role in achieving this goal.
Additionally, the Die Shop operates its own quality control system, which includes comprehensive audits to verify the dimensional accuracy, tolerance, and to identify any potential flaws or irregularities in the dies.
WORKSHOP:
Equipped with advanced machinery, an up-to-date quality control lab and experienced staff, our manufacturing unit ensures high-quality parts that meet industry standards. Our skilled team of professionals have extensive experience in developing precision-engineered spare parts that meets your expectations. Whether in agriculture, construction, or automobile sectors, we are well-equipped to meet your demands efficiently with our inhouse facilities i.e.
| Forging |
1 Forging hammer 1.5 ton 1 Forging hammer 2 ton |
| Bandsaw | 2 Bandsaw machine 200mm |
|
Precise machining (CNCs, VMCs, and Manual)
|
12 CNC Machines (Up to 1200 mm job work) 4 VMC Machines 2 Vertical Turret Milling Machine 4 Conventional Lathe |
| Precision Grinding |
3 Centre Less Grinding 1 Cylindrical Grinder 1 Surface Grinder |
| Drill / Tapping |
10 Drill Machine 0.75”/19mm 2 Drill Machine 1”/25mm 2 Hydraulic Drill Machine 1.5”/38mm 1 Drill Machine 2”/50mm |
| Thread Rolling | 3 Thread Rolling Machine 1”, 1.5” & 2” |
| Welding |
6 MIG Welding Machine (250Amp/400Amp) With Robotic Arm 2 Argon Welding Machine (250Amp) 1 Spot Welding Machine (20Kva) |
| Heat Treatment | 2 Induction Hardening Machine 400Amp |
| Electro Plating | 2 Zinc Electroplating |
| Powder Coating | 1 Automatic Powder Coating Machine |
| Slotting | 2 Slotting Machine 10” |
| Power Press |
2 Power press 20 Ton 1 Power Press 50 Ton 1 Power Press 100 Ton |
QUALITY CONTOL:
At Vulcan Metal Tech, quality and customer focus are our top priorities. We are committed to ensuring total customer satisfaction by excelling in both product and process development, integrating quality throughout the process, taking a proactive approach to quality issues, responding quickly to customer needs, leveraging cutting-edge technology, and maintaining price competitiveness.
These efforts are focused on achieving enhanced customer satisfaction and world-class quality standards. As part of our ongoing journey toward excellence, we consistently meet the stringent requirements of global customers. Our quality systems are fully aligned with the latest ISO 9001:2008 standard.
Continuous enhancement of skills and competencies, both professional and technical, is a key initiative for us. This approach has greatly contributed to our ability to understand the voice of the customer, ensuring that we meet their expectations in design, performance, quality, and cost competitiveness.
TESTING EQUIPMENTS:
| Dimensional Measurement Equipment | 1. Vernier Calipers (Digital and Analog) 2. Micrometres (Inside, Outside, and Depth) 3. Height Gauges 4. Dial Indicators 5. Coordinate Measuring Machine (CMM) |
| Surface and Finish Testing | 6. Surface Roughness Tester 7. Optical Comparators 8. Profilometers |
| Hardness Testing | 9. Rockwell Hardness Tester 10.Microhardness Tester |
| Thread and Gear Inspection | 11. Thread Gauges (Plug and Ring Gauges) |
| Welding and Heat Treatment Inspection | 12. Portable Hardness Tester 13.Ultrasonic Testing Equipment |
| Specialized Equipment | 14. Bore Gauges 15. Calibrated Weighing Scales 16. Laser Marking System |
PACKAGING:
Our products are labeled with clear and accurate identification, ensuring that each item is easily recognizable and meets the specifications required for shipment. The products are then professionally packaged in cartons that are durable and designed to meet international export standards, ensuring safe transit. For added protection, the products are placed on chemically treated wooden pallets, which prevent damage during transportation and are treated to comply with international shipping regulations (such as pest control for wooden materials). All of this is done according to the specific needs and requirements of the customer, ensuring that the products are delivered in perfect condition, ready for global markets.”
This breakdown emphasizes the care and attention that goes into both the labeling and packaging processes to guarantee safe and efficient delivery to customers.
