surface coating

Download Catalogue

Surface Coating

At Vulcan Industries, we understand the critical importance of preserving the strength and physical properties of machinery components to ensure they function as reliable, durable units. To support this, we offer comprehensive surface coating services designed to protect your parts and components from external elements.

Our surface coating solutions help prevent deterioration and safeguard your machinery from environmental factors, ensuring optimal performance and longevity. We utilize a variety of advanced coating techniques tailored to the specific needs of your machines and products, delivering high-quality, rust-free parts that enhance durability and reliability.

Our Techniques

At Vulcan Industries, we employ a range of advanced surface coating techniques to produce rust-free, durable parts for our clients, ensuring long-lasting protection and performance. Our surface coating options include:

Powder Coating: A combination of agents, curatives, pigments, and flow modifiers is used to create high-quality, durable coatings that provide superior protection against wear and environmental factors.

Electroplating: A layer of zinc is bonded to the metal surface to offer corrosion resistance. We utilize three variations of zinc plating: blue, black, and yellow, to meet different client specifications.

Painting: A cost-effective surface coating method that delivers fast and efficient results, providing a protective layer against environmental damage.

Hot Dip Galvanization: A molten zinc bath is used to coat fabricated steel and iron materials, offering exceptional corrosion resistance and extending the lifespan of components.

These techniques ensure that our parts are protected from corrosion, enhancing their durability and performance in demanding environments.

4 axis CNC machine

At Vulcan Industries, we utilize advanced 4-axis CNC machines to enhance our manufacturing capabilities, enabling faster production of high-quality products. While traditional CNC machines operate with three axes, our 4-axis machines incorporate an additional rotary axis, allowing us to efficiently produce complex components and parts with greater precision and speed. This added functionality streamlines our processes, ensuring the timely delivery of accurate and reliable products.

What Is Included?

Quality without any compromise

We prioritize quality above all else and believe in offering better quality products rather than focusing on price. Our commitment to maintaining high standards in all our products is what keeps our customers happy. We carefully select the best components and parts to meet our customers’ exact specifications, which is why they trust us. We always put our customers’ needs and deadlines first, ensuring that we deliver what they expect. To guarantee top-notch quality, we have strict quality control throughout our process. From the manufacturing stage to the final product, we maintain a high level of precision and care. Our team is regularly trained, and we continually improve our methods to stay up to date with the latest standards. We also conduct regular audits to ensure that we meet the highest global quality standards. With us, you can be sure you’ll receive only the best quality products—never anything less.

Quality Assurance Certification

We focus on maintaining high-quality standards by following the latest industry methods, such as PPAP, AP&P, SPC, MSA, and FMEA. We are also working towards securing our TS certification, in addition to our existing ISO 9001:2015 certification. These standards guide us throughout the manufacturing process, ensuring that all products meet the highest quality before they are delivered. Quality assurance is an important part of our process, helping us prevent any unexpected issues or defects. You can trust that every item we make has gone through strict quality checks to meet your expectations.

Dimensional Inspection For More Accuracy

Dimensional inspection is a crucial step in ensuring the accuracy of our products. Using advanced machinery like Coordinate Measuring Machines (CMM), we carefully check the dimensions of our products to guarantee the best possible precision and consistency. We also use the latest technologies, such as computerized systems for repeatability and reproducibility, to minimize errors in our manufacturing process. By measuring our products to the highest standards of tolerance, we ensure that they are durable, reliable, and meet the exact specifications required for our clients.

Surface Roughness Measurement

Surface roughness testing is an important part of our quality checks because many of the products we sell are used in critical conditions, such as at high temperatures or under high pressure. We want to ensure that our products are reliable and meet the needs of our customers. To get the best results, we use advanced Japanese technology and SRT instruments for precise surface roughness measurement. This helps us provide high-quality products that our clients can trust.

Micro Hardness Test

For treating heat, we use several heat treatment services:
●Case Hardening
●Toughening
●Annealing
●Indication Hardening
●Tempering, etc.

Have Any Questions?

Our Capacity