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Electroplating/Galvanizing
At Vulcan Industries, our team of expert engineers utilizes advanced electroplating techniques to enhance the physical and chemical properties of metals, combining them with various materials to impart unique attributes such as corrosion resistance, increased strength, and improved electrical conductivity.
Through electroplating, we transform lightweight and cost-effective spare parts and components into high-performance, durable materials that simplify operations and extend machine longevity. Our electroplating and galvanizing processes provide robust, solid, and long-lasting coatings that ensure superior protection and reliability in demanding environments.
Our Methods
At Vulcan Industries, we employ a range of electroplating methods to produce strong, reliable components with enhanced durability and corrosion resistance. Our electroplating techniques include:
Blue Zinc Plating: This method provides effective corrosion protection for machinery components. The thickness of the chromate layer is customized based on the specific requirements and characteristics of each spare part.
Black Zinc Plating: A variation of zinc plating that uses a black chromate finish, offering added corrosion protection and an aesthetically appealing look for machinery components.
Yellow Zinc Plating: This process involves applying a chromate layer with a high trivalent chromium content to the metal surface after zinc plating, providing superior protection against corrosion and a distinctive yellow finish.
These electroplating methods ensure our components are highly resistant to wear and environmental factors, extending the life and performance of your machinery.
What Is Included?
Quality without any compromise
We prioritize quality above all else and believe in offering better quality products rather than focusing on price. Our commitment to maintaining high standards in all our products is what keeps our customers happy. We carefully select the best components and parts to meet our customers’ exact specifications, which is why they trust us. We always put our customers’ needs and deadlines first, ensuring that we deliver what they expect. To guarantee top-notch quality, we have strict quality control throughout our process. From the manufacturing stage to the final product, we maintain a high level of precision and care. Our team is regularly trained, and we continually improve our methods to stay up to date with the latest standards. We also conduct regular audits to ensure that we meet the highest global quality standards. With us, you can be sure you’ll receive only the best quality products—never anything less.
Quality Assurance Certification
We focus on maintaining high-quality standards by following the latest industry methods, such as PPAP, AP&P, SPC, MSA, and FMEA. We are also working towards securing our TS certification, in addition to our existing ISO 9001:2015 certification. These standards guide us throughout the manufacturing process, ensuring that all products meet the highest quality before they are delivered. Quality assurance is an important part of our process, helping us prevent any unexpected issues or defects. You can trust that every item we make has gone through strict quality checks to meet your expectations.
Dimensional Inspection For More Accuracy
Dimensional inspection is a crucial step in ensuring the accuracy of our products. Using advanced machinery like Coordinate Measuring Machines (CMM), we carefully check the dimensions of our products to guarantee the best possible precision and consistency. We also use the latest technologies, such as computerized systems for repeatability and reproducibility, to minimize errors in our manufacturing process. By measuring our products to the highest standards of tolerance, we ensure that they are durable, reliable, and meet the exact specifications required for our clients.
Surface Roughness Measurement
Surface roughness testing is an important part of our quality checks because many of the products we sell are used in critical conditions, such as at high temperatures or under high pressure. We want to ensure that our products are reliable and meet the needs of our customers. To get the best results, we use advanced Japanese technology and SRT instruments for precise surface roughness measurement. This helps us provide high-quality products that our clients can trust.
Micro Hardness Test
For treating heat, we use several heat treatment services:
●Case Hardening
●Toughening
●Annealing
●Indication Hardening
●Tempering, etc.