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Drilling
Vulcan Industries provides precision drilling services to our clients, a vital process in the manufacturing of spare parts and machinery components. This process involves creating holes in metal workpieces using drill bits and advanced equipment. We offer a variety of drill bit options, including carbide single-point and multi-point bits, as well as high-speed steel bits, to meet diverse client requirements.
Throughout the drilling process, the metal is submerged in a coolant reservoir within the drilling machine. The coolant helps reduce the temperature of the metal, facilitates the material transformation, and effectively clears metal chips, ensuring a smooth and precise finish. This approach guarantees optimal performance and accuracy in every drilled component.
Our Services
At Vulcan Industries, we provide a range of precision drilling services tailored to different metals, ensuring high-quality results for various applications. Our drilling capabilities include:
Milling: This process involves drilling slots or complex shapes into metal workpieces. It is also used for creating flat surfaces and machining the edges of plates, offering versatile solutions for intricate designs.
Reaming: Reaming is used to enlarge a pre-existing hole with enhanced precision, achieving closer tolerances for more accurate fitments and higher-quality components.
Countersinking: This technique cuts a conical hole in a workpiece or removes burrs created during drilling or tapping, ensuring smooth and refined edges.
Counterboring: Counterboring enlarges an existing flat-bottomed hole, providing the necessary clearance for fasteners and enhancing the part’s functionality.
These specialized drilling services allow us to deliver components with superior accuracy and quality, meeting the specific needs of our clients across various industries.
What Is Included?
Quality without any compromise
We prioritize quality above all else and believe in offering better quality products rather than focusing on price. Our commitment to maintaining high standards in all our products is what keeps our customers happy. We carefully select the best components and parts to meet our customers’ exact specifications, which is why they trust us. We always put our customers’ needs and deadlines first, ensuring that we deliver what they expect. To guarantee top-notch quality, we have strict quality control throughout our process. From the manufacturing stage to the final product, we maintain a high level of precision and care. Our team is regularly trained, and we continually improve our methods to stay up to date with the latest standards. We also conduct regular audits to ensure that we meet the highest global quality standards. With us, you can be sure you’ll receive only the best quality products—never anything less.
Quality Assurance Certification
We focus on maintaining high-quality standards by following the latest industry methods, such as PPAP, AP&P, SPC, MSA, and FMEA. We are also working towards securing our TS certification, in addition to our existing ISO 9001:2015 certification. These standards guide us throughout the manufacturing process, ensuring that all products meet the highest quality before they are delivered. Quality assurance is an important part of our process, helping us prevent any unexpected issues or defects. You can trust that every item we make has gone through strict quality checks to meet your expectations.
Dimensional Inspection For More Accuracy
Dimensional inspection is a crucial step in ensuring the accuracy of our products. Using advanced machinery like Coordinate Measuring Machines (CMM), we carefully check the dimensions of our products to guarantee the best possible precision and consistency. We also use the latest technologies, such as computerized systems for repeatability and reproducibility, to minimize errors in our manufacturing process. By measuring our products to the highest standards of tolerance, we ensure that they are durable, reliable, and meet the exact specifications required for our clients.
Surface Roughness Measurement
Surface roughness testing is an important part of our quality checks because many of the products we sell are used in critical conditions, such as at high temperatures or under high pressure. We want to ensure that our products are reliable and meet the needs of our customers. To get the best results, we use advanced Japanese technology and SRT instruments for precise surface roughness measurement. This helps us provide high-quality products that our clients can trust.
Micro Hardness Test
For treating heat, we use several heat treatment services:
●Case Hardening
●Toughening
●Annealing
●Indication Hardening
●Tempering, etc.